Curriculum Vitae

David M. Wirth, Ph.D. — Curriculum Vitae

Education

University of California, San Diego

San Diego, CA
Doctor of Philosophy, NanoEngineering September 2018 – October 2022

Research Advisor: Prof. Jonathan K. Pokorski
Dissertation: Novel Methods and Materials for Additive Manufacturing

University of California, Los Angeles

Los Angeles, CA
B.S./M.S. (concurrent degree), Aerospace Engineering September 2007 – June 2012

Research Advisor: Prof. Laurent Pilon
Thesis: Experimental Study on the Aerospace Applications of Photoreactive Nanomaterials

Work Experience

Patent Agent / R&D Engineering Consultant

San Diego, CA
Self-EmployedAugust 2017 – Present

Engineering and intellectual property consultant on a variety of subject areas for customers in the San Diego area and abroad. Registered Patent Agent #82,411. R&D Consultant for Johnson and Johnson subcontractor: improved infrared heat cured polyurethane adhesives process reliability on $15M product line. Redesigned ultraviolet light emitter for adhesives curing system, eliminated power supply and valve failure modes, improved reliability by 50%. Designed, built, programmed and scaled up production of custom pneumatic controller system. Hands-on prototyping and machining of components on short deadlines. CNC machining, welding and fabrication of metal prototypes. Provisional, NPR and PCT drafting and claims construction for individual and corporate customers. Chemistry and PCB design/fabrication and embedded systems prototyping including high power systems >2 kW.

Arcflash Labs, Inc.

San Diego, CA
Co-Founder/Technical AdvisorAugust 2017 – Present

Business co-founder developing novel high energy pulsed power supplies for defense, aerospace, and industrial use. Development of miniaturized/handheld gauss rifle and railgun technology for defense applications. Technology featured by Popular Science, Popular Mechanics, Hackaday, New Scientist, Futurism, Discovery Channel, and others. Chief functional architect for electrical systems design, MEMS, and mechanical design of 1.2 kV and 150 kA rated pulsed power supplies.

U.S. Patent and Trademark Office

San Diego, CA
Patent ExaminerOctober 2024 – October 2025

Junior patent examiner tasked with searching for prior art, drafting office actions and evaluating patent applications on the merits for technical completeness, formal requirements, novelty and non-obviousness. Primarily served as an examiner for the Electrochemistry and Wave Energy Art Unit 1795 and an additional detail with Battery and Capacitor Charging and Discharging Art Unit 2859.

University of California, San Diego

San Diego, CA
Doctoral Research, NanoEngineeringSeptember 2018 – October 2022

Specialized in materials engineering with focus on additive manufacturing under Dr. Jonathan K. Pokorski. Developed SLA/DLP resins, performed materials characterization, and worked on polymer and composite materials engineering, micro-injection molding, electro-conductive polymers, synthetic biology, and in-situ resource utilization. Published in Nature Nanotechnology, ACS Applied Materials and Interfaces, Chemistry of Materials, and Polymer. Most impactful work: a novel post-expanding foam resin for DLP/MSLA 3D printing expandable up to 40× by volume using di-tert-butyl dicarbonate in a linear poly(2-hydroxyethyl methacrylate) resin. Served as TA, delivered guest lectures, and mentored two high school interns and two undergraduate students.

Fabric8Labs, Inc.

San Diego, CA
Founder / CSOJune 2015 – August 2017

Inventor of novel electrochemical 3D printing process—Stereo-Electrochemical Deposition (SED) / Electrochemical Additive Manufacturing (ECAM). Lead functional architect for fluid system design and high-temperature corrosive chemical solutions. Led team of 16 technicians, advisors, and engineers through 3 phases of early-stage printer demonstrations. Conducted SEM/EDS investigation, grain structure analysis, BSE, and surface roughness analysis. Designed, engineered, and fabricated prototypes from concept to demonstration.

U.S. Air Force

Wright-Patterson AFB, OH
Developmental Engineering Officer (62E3A)October 2012 – October 2016

Led technical threat analysis on a $7.2B USAF project. Developed AI-based anti-proliferation software for NASIC. Commander’s Action Group at AFRL headquarters. Served as AFRL/HQ point of contact for science communication to distinguished visitors regarding advanced capabilities at the materials, propulsion, and sensors directorates and human performance wing.

Pilgrim Studios (Discovery Channel)

Burbank, CA
Technical ConsultantJuly 2012 – August 2012

Led team of 7 engineers and technicians to test feasibility of challenges for Discovery Channel’s “The Big Brain Theory.” Developed innovative solutions including a novel high temperature composite material and 100 N liquid CO₂ thruster for a $1M+ budget television production.

University of California, Los Angeles

Los Angeles, CA
Masters Research, Aerospace EngineeringJune 2010 – July 2012

Researched photoreactive nanomaterials for solid rocket engines under Dr. Laurent Pilon with AFRL funding. Invented a first-of-its-kind re-startable solid rocket motor. Project selected by the Chief Scientist of the Air Force as the most influential cadet research project in 2011. Demonstrated thrust vectoring, throttling, and re-starting of a solid rocket using light-activated nanomaterials.

University of California, Los Angeles

Los Angeles, CA
Undergraduate Research, Aerospace EngineeringSeptember 2009 – September 2010

Conducted research in Dr. Richard Wirz’s laboratory on electromagnetic spacecraft propulsion systems including the MiXI (Miniature Xenon Ion) engine. Focused on electronic power supply design and machining of ceramic and composite materials.

Awards

2018

Powell Research Fellowship

Jacobs School of Engineering, UCSD

First-year fellowship for doctoral students with demonstrated innovation and entrepreneurial achievement.

2018

Forbes 30 Under 30 — Manufacturing

Fabric8Labs, Inc.

Listed as co-founder of the novel 3D printing startup Fabric8Labs.

2015

Air Force Achievement Medal

NASIC, Wright-Patterson AFB

Developed computer-based anti-proliferation system for the Air Force intelligence community.

2012

Distinguished Graduate

AFROTC Detachment 055, Los Angeles

Top ranked officer in commissioning year group (#1 of 12).

2011

Air Force Science, Technology & Engineering Award

AFROTC Detachment 055, Los Angeles

Re-startable solid rocket engine selected as most influential cadet research project in the Air Force for 2011.

2010

Vashal Parikh Memorial Scholarship

Henry Samueli School of Engineering, UCLA

Most prestigious undergraduate-level engineering scholarship at UCLA.

2009

Departmental Scholar

Henry Samueli School of Engineering, UCLA

Only student selected for the competitive dual degree (M.S./B.S.) program in the 2012 class (1 of 716).

Publications

  1. Wirth, D. M.; Li, C. C.; Pokorski, J. K.; Taylor, H. K.; Shusteff, M. Fundamental Scaling Relationships in Additive Manufacturing and their Implications for Future Manufacturing and Bio-manufacturing Systems. Additive Manufacturing, 2024, 84, 104081.
  2. Puente, A. A.; Ortega-Rivera, O. A.; Wirth, D.; Pokorski, J. K.; Steinmetz, N. F. Melt Processing Virus-Like Particle-Based Vaccine Candidates into Biodegradable Polymer Implants. In: Sullivan, M.O., Chackerian, B., Chen, W. (eds) Therapeutic Proteins. Methods in Molecular Biology, 2024, vol 2720. Humana, New York, NY.
  3. Hochberg, J. D.; Wirth, D. M.; Pokorski, J. K. PET-RAFT to expand the surface-modification chemistry of melt coextruded nanofibers. Polymer Chemistry, 2023, 14 (9), 1054–1063.
  4. Wirth, D. M.; McCline, L. G.; Pokorski, J. K. Fabrication of an Inexpensive Injection Molding Instrument for Rapid Prototyping of High Precision Parts. Polymer 2023, 264, 125521.
  5. Wirth, D. M.; Hochberg, J. D.; Pokorski, J. K. Photo-curable Coatings to Improve the Mechanical Properties of 3D Printable Expanding Foams. ACS Appl. Mater. Interfaces 2022, 14 (48), 54245–54255.
  6. Hochberg, J. D.; Wirth, D. M.; Pokorski, J. K. Surface-Modified Melt Coextruded Nanofibers Enhance Blood Clotting In Vitro. Macromol. Biosci., 2022, 2200292.
  7. Ray, S.; Wirth, D. M.; Ortega-Rivera, O. A.; Steinmetz, N. F.; Pokorski, J. K. Dissolving Microneedle Delivery of a Prophylactic HPV Vaccine. Biomacromolecules 2022, 23 (3), 903–912.
  8. Hochberg, J. D.; Wirth, D. M.; Spiaggia, G.; Shah, P.; Rothen-Rutishauser, B.; Petri-Fink, A.; Pokorski, J. K. High-Throughput Manufacturing of Antibacterial Nanofibers by Melt Coextrusion and Post-Processing Surface-Initiated Atom Transfer Radical Polymerization. ACS Appl. Polym. Mater. 2022, 4 (1), 260–269.
  9. Palomba, J. M.; Wirth, D. M.; Kim, J. Y.; Kalaj, M.; Clarke, E. M.; Peterson, G. W.; Pokorski, J. K.; Cohen, S. M. Strong, Ductile MOF–Poly(Urethane Urea) Composites. Chem. Mater. 2021, 33 (9), 3164–3171.
  10. Wirth, D. M.; Jaquez, A.; Gandarilla, S.; Hochberg, J. D.; Church, D. C.; Pokorski, J. K. Highly Expandable Foam for Lithographic 3D Printing. ACS Appl. Mater. Interfaces 2020, 12 (16), 19033–19043.
  11. Shin, M. D.; Shukla, S.; Chung, Y. H.; Beiss, V.; Chan, S. K.; Ortega-Rivera, O. A.; Wirth, D. M.; Chen, A.; Sack, M.; Pokorski, J. K.; Steinmetz, N. F. COVID-19 Vaccine Development and a Potential Nanomaterial Path Forward. Nat. Nanotechnol. 2020, 15 (8), 646–655.
  12. Wirth, D. M.; Pokorski, J. K. Design and Fabrication of a Low-Cost Pilot-Scale Melt-Processing System. Polymer 2019, 181, 121802.
  13. Wirth, D. M. Experimental Study on the Aerospace Applications of Photoreactive Nanomaterials. (M.S. Thesis) University of California, Los Angeles, 2012.

Citation Metrics

All
Since 2021
Citations
1142
1065
h-index
11
10
i10-index
12
12

Patents

  1. Pain, D. F.; Wirth, D. M.; Herman, J. W. Anode Array and Controller for Electrochemical Layer Deposition. US20250122638A1, April 17, 2025.
  2. Pain, D.; Edmonds, A.; Herman, J.; Pateros, C.; Wirth, D. M.; Shaik, K. Matrix Controlled Printhead for an Electrochemical Additive Manufacturing System. US20250059664A1, February 20, 2025.
  3. Martire, G.; Wirth, D. M. Launch Acceleration System. US20240426569A1, December 26, 2024.
  4. Pain, D. F.; Wirth, D. M.; Herman, J. W. Reactor for Electrochemical Deposition. US12049704B2, July 30, 2024.
  5. Pain, D.; Edmonds, A.; Herman, J.; Pateros, C.; Wirth, D. M. Matrix-Controlled Printhead Grid Control for an Electrochemical Additive Manufacturing System. US11313035B2, April 26, 2022.
  6. Pain, D. F.; Wirth, D. M.; Herman, J. W. Electrochemical Layer Deposition by Controllable Anode Array. US10975485B2, April 13, 2021.
  7. Wirth, D. M. Clamped Quasi-Resonant Step-up Inverter. US10811995B2, October 20, 2020.
  8. Pain, D.; Edmonds, A.; Herman, J.; Pateros, C.; Wirth, D. M. Matrix-Controlled Printhead for an Electrochemical Additive Manufacturing System. US10724146B1, July 28, 2020.
  9. Pain, D. F.; Wirth, D. M.; Herman, J. W. Apparatus for Electrochemical Additive Manufacturing. US10465307B2, November 5, 2019.
  10. Wirth, D. M.; Pain, D. F.; Herman, J. W. Three Dimensional Additive Manufacturing of Metal Objects by Stereo-Electrochemical Deposition. US9777385B2, October 3, 2017.

Presentations & Conference Papers

Expanding the application space for lithographic 3D printing — Oral Presentation
ACS National Conference, San Diego, CA — March 2022
HEMAFoam: A novel foaming resin expands applications for lithographic 3D printing — Oral Presentation
ACS National Conference – NASA CME Symposium, Atlanta, GA — August 2021
A Highly Expandable Foam for Lithographic 3D Printing — E-Poster Presentation
UCSD Jacobs School of Engineering Research Expo, San Diego, CA — May 2021
(Department-level award for best poster presentation)
Design and fabrication of a pilot-scale desktop polymer melt processing system — Poster Presentation
ACS National Conference, San Diego, CA — August 2019
Stereo-electrochemical deposition, a non-thermal metal additive manufacturing process — Oral Presentation
White House Office of Science and Technology Policy, Washington, D.C. — April 2016
Photo-ignition of Liquid Fuel Spray and Solid Rocket Fuel by Carbon Nanotube Utilizing a Camera Flash — Conference Paper
JANNAF Joint Subcommittee — October 2011

Teaching Experience

UC San Diego

San Diego, CA
Teaching Assistant — Polymer Science and Engineering (MAE 257)Sept 2018 – Oct 2022

Led discussion sections, midterm and final review sessions. Prepared and delivered guest lectures on additive manufacturing. Provided regular out-of-class student support. Topics included polymer science, mechanical analysis, material characterization, thermodynamics, smart materials, phase transitions, self-assembly, viscoelasticity, DLS, NMR, FTIR, Raman, and GPC techniques.

UCLA — CalTeach Program

Los Angeles, CA
Instructional AssistantJan 2011 – Dec 2011

Prepared lesson plans and taught science lessons to grade school students in the L.A. Unified School District. Focused on simplifying college-level engineering and science concepts for grade-school instruction.

Professional Development & Volunteer Service

The Rescue House — Volunteer

San Diego, CA — November 2025 – Present

Volunteer work at a cat rescue shelter helping care for, foster, and prepare cats for adoption.

GradAMP Mentor

UCSD — September 2020 – December 2020

Mentored undergraduate students applying to graduate school, discussing research opportunities and sharing career guidance.

ENLACE Program Mentor

UCSD — May 2019 – September 2019

Mentored two high school students (one from the U.S. and one from Mexico) through the bi-national summer research program. Supervised hands-on chemistry research on isotropically expanding foam for lithographic 3D printing, leading to a co-authored publication.

The Wet Lab — Volunteer

San Diego, CA — October 2016 – September 2018

Volunteered with San Diego’s first DIYBio and citizen science organization. Created a custom turbidimeter prototype for water quality testing. Taught 3D printing classes at the public library.

Wizards of Wright — Volunteer & Presenter

Dayton, OH — October 2015 – October 2016

Led chemistry-based science demonstrations for grade school students alongside senior AFRL scientists. Developed demonstrations involving catalysts, polymers, and electrochemistry.

Habitat for Humanity — Volunteer

Dayton, OH — February 2014 – October 2014

Repaired and restored donated furniture and merchandise at the Re-Store to support community housing assistance.

Tau Beta Pi — Mentorship Lead

UCLA Chapter — September 2009 – June 2012

Served as mentorship and project lead officer for the engineering honor society. Assisted undergraduates with research applications, resume building, and job searches.