Curriculum Vitae
Education
University of California, San Diego
San Diego, CAResearch Advisor: Prof. Jonathan K. Pokorski
Dissertation: Novel Methods and Materials for Additive Manufacturing
University of California, Los Angeles
Los Angeles, CAResearch Advisor: Prof. Laurent Pilon
Thesis: Experimental Study on the Aerospace Applications of Photoreactive Nanomaterials
Work Experience
Patent Agent / R&D Engineering Consultant
San Diego, CAEngineering and intellectual property consultant on a variety of subject areas for customers in the San Diego area and abroad. Registered Patent Agent #82,411. R&D Consultant for Johnson and Johnson subcontractor: improved infrared heat cured polyurethane adhesives process reliability on $15M product line. Redesigned ultraviolet light emitter for adhesives curing system, eliminated power supply and valve failure modes, improved reliability by 50%. Designed, built, programmed and scaled up production of custom pneumatic controller system. Hands-on prototyping and machining of components on short deadlines. CNC machining, welding and fabrication of metal prototypes. Provisional, NPR and PCT drafting and claims construction for individual and corporate customers. Chemistry and PCB design/fabrication and embedded systems prototyping including high power systems >2 kW.
Arcflash Labs, Inc.
San Diego, CABusiness co-founder developing novel high energy pulsed power supplies for defense, aerospace, and industrial use. Development of miniaturized/handheld gauss rifle and railgun technology for defense applications. Technology featured by Popular Science, Popular Mechanics, Hackaday, New Scientist, Futurism, Discovery Channel, and others. Chief functional architect for electrical systems design, MEMS, and mechanical design of 1.2 kV and 150 kA rated pulsed power supplies.
U.S. Patent and Trademark Office
San Diego, CAJunior patent examiner tasked with searching for prior art, drafting office actions and evaluating patent applications on the merits for technical completeness, formal requirements, novelty and non-obviousness. Primarily served as an examiner for the Electrochemistry and Wave Energy Art Unit 1795 and an additional detail with Battery and Capacitor Charging and Discharging Art Unit 2859.
University of California, San Diego
San Diego, CASpecialized in materials engineering with focus on additive manufacturing under Dr. Jonathan K. Pokorski. Developed SLA/DLP resins, performed materials characterization, and worked on polymer and composite materials engineering, micro-injection molding, electro-conductive polymers, synthetic biology, and in-situ resource utilization. Published in Nature Nanotechnology, ACS Applied Materials and Interfaces, Chemistry of Materials, and Polymer. Most impactful work: a novel post-expanding foam resin for DLP/MSLA 3D printing expandable up to 40× by volume using di-tert-butyl dicarbonate in a linear poly(2-hydroxyethyl methacrylate) resin. Served as TA, delivered guest lectures, and mentored two high school interns and two undergraduate students.
Fabric8Labs, Inc.
San Diego, CAInventor of novel electrochemical 3D printing process—Stereo-Electrochemical Deposition (SED) / Electrochemical Additive Manufacturing (ECAM). Lead functional architect for fluid system design and high-temperature corrosive chemical solutions. Led team of 16 technicians, advisors, and engineers through 3 phases of early-stage printer demonstrations. Conducted SEM/EDS investigation, grain structure analysis, BSE, and surface roughness analysis. Designed, engineered, and fabricated prototypes from concept to demonstration.
U.S. Air Force
Wright-Patterson AFB, OHLed technical threat analysis on a $7.2B USAF project. Developed AI-based anti-proliferation software for NASIC. Commander’s Action Group at AFRL headquarters. Served as AFRL/HQ point of contact for science communication to distinguished visitors regarding advanced capabilities at the materials, propulsion, and sensors directorates and human performance wing.
Pilgrim Studios (Discovery Channel)
Burbank, CALed team of 7 engineers and technicians to test feasibility of challenges for Discovery Channel’s “The Big Brain Theory.” Developed innovative solutions including a novel high temperature composite material and 100 N liquid CO₂ thruster for a $1M+ budget television production.
University of California, Los Angeles
Los Angeles, CAResearched photoreactive nanomaterials for solid rocket engines under Dr. Laurent Pilon with AFRL funding. Invented a first-of-its-kind re-startable solid rocket motor. Project selected by the Chief Scientist of the Air Force as the most influential cadet research project in 2011. Demonstrated thrust vectoring, throttling, and re-starting of a solid rocket using light-activated nanomaterials.
University of California, Los Angeles
Los Angeles, CAConducted research in Dr. Richard Wirz’s laboratory on electromagnetic spacecraft propulsion systems including the MiXI (Miniature Xenon Ion) engine. Focused on electronic power supply design and machining of ceramic and composite materials.
Awards
Powell Research Fellowship
First-year fellowship for doctoral students with demonstrated innovation and entrepreneurial achievement.
Forbes 30 Under 30 — Manufacturing
Listed as co-founder of the novel 3D printing startup Fabric8Labs.
Air Force Achievement Medal
Developed computer-based anti-proliferation system for the Air Force intelligence community.
Distinguished Graduate
Top ranked officer in commissioning year group (#1 of 12).
Air Force Science, Technology & Engineering Award
Re-startable solid rocket engine selected as most influential cadet research project in the Air Force for 2011.
Vashal Parikh Memorial Scholarship
Most prestigious undergraduate-level engineering scholarship at UCLA.
Departmental Scholar
Only student selected for the competitive dual degree (M.S./B.S.) program in the 2012 class (1 of 716).
Publications
- ; Li, C. C.; Pokorski, J. K.; Taylor, H. K.; Shusteff, M. Fundamental Scaling Relationships in Additive Manufacturing and their Implications for Future Manufacturing and Bio-manufacturing Systems. Additive Manufacturing, 2024, 84, 104081.
- Puente, A. A.; Ortega-Rivera, O. A.; ; Pokorski, J. K.; Steinmetz, N. F. Melt Processing Virus-Like Particle-Based Vaccine Candidates into Biodegradable Polymer Implants. In: Sullivan, M.O., Chackerian, B., Chen, W. (eds) Therapeutic Proteins. Methods in Molecular Biology, 2024, vol 2720. Humana, New York, NY.
- Hochberg, J. D.; ; Pokorski, J. K. PET-RAFT to expand the surface-modification chemistry of melt coextruded nanofibers. Polymer Chemistry, 2023, 14 (9), 1054–1063.
- ; McCline, L. G.; Pokorski, J. K. Fabrication of an Inexpensive Injection Molding Instrument for Rapid Prototyping of High Precision Parts. Polymer 2023, 264, 125521.
- ; Hochberg, J. D.; Pokorski, J. K. Photo-curable Coatings to Improve the Mechanical Properties of 3D Printable Expanding Foams. ACS Appl. Mater. Interfaces 2022, 14 (48), 54245–54255.
- Hochberg, J. D.; ; Pokorski, J. K. Surface-Modified Melt Coextruded Nanofibers Enhance Blood Clotting In Vitro. Macromol. Biosci., 2022, 2200292.
- Ray, S.; ; Ortega-Rivera, O. A.; Steinmetz, N. F.; Pokorski, J. K. Dissolving Microneedle Delivery of a Prophylactic HPV Vaccine. Biomacromolecules 2022, 23 (3), 903–912.
- Hochberg, J. D.; ; Spiaggia, G.; Shah, P.; Rothen-Rutishauser, B.; Petri-Fink, A.; Pokorski, J. K. High-Throughput Manufacturing of Antibacterial Nanofibers by Melt Coextrusion and Post-Processing Surface-Initiated Atom Transfer Radical Polymerization. ACS Appl. Polym. Mater. 2022, 4 (1), 260–269.
- Palomba, J. M.; ; Kim, J. Y.; Kalaj, M.; Clarke, E. M.; Peterson, G. W.; Pokorski, J. K.; Cohen, S. M. Strong, Ductile MOF–Poly(Urethane Urea) Composites. Chem. Mater. 2021, 33 (9), 3164–3171.
- ; Jaquez, A.; Gandarilla, S.; Hochberg, J. D.; Church, D. C.; Pokorski, J. K. Highly Expandable Foam for Lithographic 3D Printing. ACS Appl. Mater. Interfaces 2020, 12 (16), 19033–19043.
- Shin, M. D.; Shukla, S.; Chung, Y. H.; Beiss, V.; Chan, S. K.; Ortega-Rivera, O. A.; ; Chen, A.; Sack, M.; Pokorski, J. K.; Steinmetz, N. F. COVID-19 Vaccine Development and a Potential Nanomaterial Path Forward. Nat. Nanotechnol. 2020, 15 (8), 646–655.
- ; Pokorski, J. K. Design and Fabrication of a Low-Cost Pilot-Scale Melt-Processing System. Polymer 2019, 181, 121802.
- Experimental Study on the Aerospace Applications of Photoreactive Nanomaterials. (M.S. Thesis) University of California, Los Angeles, 2012.
Citation Metrics
Patents
- Pain, D. F.; ; Herman, J. W. Anode Array and Controller for Electrochemical Layer Deposition. US20250122638A1, April 17, 2025.
- Pain, D.; Edmonds, A.; Herman, J.; Pateros, C.; ; Shaik, K. Matrix Controlled Printhead for an Electrochemical Additive Manufacturing System. US20250059664A1, February 20, 2025.
- Martire, G.; Launch Acceleration System. US20240426569A1, December 26, 2024.
- Pain, D. F.; ; Herman, J. W. Reactor for Electrochemical Deposition. US12049704B2, July 30, 2024.
- Pain, D.; Edmonds, A.; Herman, J.; Pateros, C.; Matrix-Controlled Printhead Grid Control for an Electrochemical Additive Manufacturing System. US11313035B2, April 26, 2022.
- Pain, D. F.; ; Herman, J. W. Electrochemical Layer Deposition by Controllable Anode Array. US10975485B2, April 13, 2021.
- Clamped Quasi-Resonant Step-up Inverter. US10811995B2, October 20, 2020.
- Pain, D.; Edmonds, A.; Herman, J.; Pateros, C.; Matrix-Controlled Printhead for an Electrochemical Additive Manufacturing System. US10724146B1, July 28, 2020.
- Pain, D. F.; ; Herman, J. W. Apparatus for Electrochemical Additive Manufacturing. US10465307B2, November 5, 2019.
- ; Pain, D. F.; Herman, J. W. Three Dimensional Additive Manufacturing of Metal Objects by Stereo-Electrochemical Deposition. US9777385B2, October 3, 2017.
Presentations & Conference Papers
ACS National Conference, San Diego, CA — March 2022
ACS National Conference – NASA CME Symposium, Atlanta, GA — August 2021
UCSD Jacobs School of Engineering Research Expo, San Diego, CA — May 2021
(Department-level award for best poster presentation)
ACS National Conference, San Diego, CA — August 2019
White House Office of Science and Technology Policy, Washington, D.C. — April 2016
JANNAF Joint Subcommittee — October 2011
Teaching Experience
UC San Diego
San Diego, CALed discussion sections, midterm and final review sessions. Prepared and delivered guest lectures on additive manufacturing. Provided regular out-of-class student support. Topics included polymer science, mechanical analysis, material characterization, thermodynamics, smart materials, phase transitions, self-assembly, viscoelasticity, DLS, NMR, FTIR, Raman, and GPC techniques.
UCLA — CalTeach Program
Los Angeles, CAPrepared lesson plans and taught science lessons to grade school students in the L.A. Unified School District. Focused on simplifying college-level engineering and science concepts for grade-school instruction.
Professional Development & Volunteer Service
The Rescue House — Volunteer
Volunteer work at a cat rescue shelter helping care for, foster, and prepare cats for adoption.
GradAMP Mentor
Mentored undergraduate students applying to graduate school, discussing research opportunities and sharing career guidance.
ENLACE Program Mentor
Mentored two high school students (one from the U.S. and one from Mexico) through the bi-national summer research program. Supervised hands-on chemistry research on isotropically expanding foam for lithographic 3D printing, leading to a co-authored publication.
The Wet Lab — Volunteer
Volunteered with San Diego’s first DIYBio and citizen science organization. Created a custom turbidimeter prototype for water quality testing. Taught 3D printing classes at the public library.
Wizards of Wright — Volunteer & Presenter
Led chemistry-based science demonstrations for grade school students alongside senior AFRL scientists. Developed demonstrations involving catalysts, polymers, and electrochemistry.
Habitat for Humanity — Volunteer
Repaired and restored donated furniture and merchandise at the Re-Store to support community housing assistance.
Tau Beta Pi — Mentorship Lead
Served as mentorship and project lead officer for the engineering honor society. Assisted undergraduates with research applications, resume building, and job searches.